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Metal Works Sdn Bhd manufactures a variety of front-end assemblies for both Proton and Perodua Myvi cars in Malaysia. A front-end assembly is the unified

Metal Works Sdn Bhd manufactures a variety of front-end assemblies for both Proton and Perodua Myvi cars in Malaysia. A front-end assembly is the unified front of the car that includes the headlamps, fender and the surrounding metal and plastic fixtures. Metal Works Sdn Bhd has two production departments: Drilling and Assembly. Usually, the front-end assemblies are ordered in batches of 100.

Two support departments provide support for Metal Works Sdn Bhds production departments: Maintenance and Power. Budgeted data for the 3rd Quarter of 2020 is as follows.

Support Departments

Production Departments

Maintenance

Power

Drilling

Assembly

Overhead cost

RM 320,000

RM 400,000

RM 163,000

RM 90,000

Machine hours

-

22,500

30,000

7,500

Kilowatt-hours

40,000

-

36,000

324,000

Direct labor hours

-

-

5,000

40,000

The predetermine overhead rate for Drilling is computed on the basis of machine hours. Direct labor hours are used for Assembly.

Recently, Toyota Motors requested a bid from Metal Works Sdn Bhd on a 3 year contact that would supply front-end assemblies to its factory in Shah Alam. The prime cost for a batch of 100 front-end assemblies are RM 1,817.00. It takes two(2) machine hours to produce a batch in the drilling department and 50 direct labor hours to assemble the 100 front end assemblies in the assembly department.

Metal Works Sdn Bhds policy is to bid full manufacturing cost, plus 15% mark-up.

(Note: round up all calculation to two (2) decimal places)

Required

  1. Prepare bids for Metal Works Sdn Bhd by using the following allocation methods:

  1. Direct Method

(9 marks)

  1. Step-down method, allocate power costs first

(12 marks)

  1. Explain the key difference between the two methods. Which method is a more accurate method of allocating the overhead cost. Why?

(4 marks)

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