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P4-3A . Shaker Stairs Co. designs and builds factory-made premium wooden stairways for homes. The manufactured stairway components (spindles, risers, hangers, hand rails) permit installation

P4-3A. Shaker Stairs Co. designs and builds factory-made premium wooden stairways for homes. The manufactured stairway components (spindles, risers, hangers, hand rails) permit installation of stairways of varying lengths and widths. All are of white oak wood. Budgeted manufacturing overhead costs for the year 2017 are as follows.

Overhead Cost Pools

Amount

Purchasing

$75,000

Handling materials

82,000

Production (cutting, milling, finishing)

210,000

Setting up machines

105,000

Inspecting

90,000

Inventory control (raw materials and finished goods)

126,000

Utilities

180,000

Total budget overhead costs

$868,000

For the last 4 years, Shaker Stairs Co. has been charging overhead to products on the basis of machine hours. For the year 2017, 100,000 machine hours are budgeted. Jeremy Nolan, owner-manager of Shaker Stairs Co, recently directed his accountant, Bill Seagren, to implement the activity-based costing system that he has repeatedly proposed. At Anthony Morse's request, Neal and the production foreman identify the following cost drivers and their usage for the previously budgeted overhead cost pools.

Activity Cost Pools

Cost Drivers

Expected Use of Cost Drivers

Purchasing

Number of orders

600

Handling materials

Number of moves

8,000

Production (cutting, milling, finishing)

Direct labor hours

100,000

Setting up machines

Number of setups

1,250

Inspecting

Number of inspections

6,000

Inventory control (raw materials and finished goods)

Number of components

168,000

Utilities

Square feet occupied

90,000

Steve Hannon, sales manager, has received an order for 250 stairways from Community Builders, Inc., a large housing development contractor. At Steve's request, Bill prepares cost estimates for producing components for 250 stairways so Steve can submit a contract price per stairway to Community Builders. He accumulates the following data for the production of 250 stairways.

Direct materials

$103,600

Direct labor

$112,000

Machine hours

14,500

Direct labor hours

5,000

Number of purchase orders

60

Number of material moves

800

Number of machine setups

100

Number of inspections

450

Number of components

16,000

Number of square feet occupied

8,000

Instructions

a) Compute the predetermined overhead rate using traditional costing with machine hours as the basis.

b) What is the manufacturing cost per stairway under traditional costing? (Round to the nearest cent.)

c) What is the manufacturing cost per stairway under the proposed activity-based costing? (Round to the nearest cent. Prepare all of the necessary schedules.)

d) Which of the two costing systems is preferable in pricing decisions and why?

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