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PaintsMNC, a manufacturer of speciality inks, has five manufacturing plants worldwide. Their locations and capacities are shown in Table 1 along with the cost of

PaintsMNC, a manufacturer of speciality inks, has five manufacturing plants worldwide. Their locations and capacities are shown in Table 1 along with the cost of producing 1 ton of ink at each facility. The production costs are in the local currency of the country where the plant is located.
Table 1 Capacity, Demand, Production, and Transportation Costs for PaintsMNC
North America
South America
Japan
Europe
Asia
Capacity (Tons/year)
Production (Cost/Ton)
United States
$1,100
$2,100
$2,300
$3,500
$3,000
195
$ 18,000
Germany
$2,300
$2,500
$1,100
$2,500
$2,300
210
24,000
Japan
$3,500
$3,700
$2,500
$500
$1,600
175
19,31,000
Brazil
$2,100
$1,400
$2,500
$3,700
$3,700
250
53,000 real
India
$3,900
$4,100
$2,300
$1,800
$1,400
160
16,24,000
Demand (tons/year)
160
240
110
110
260
Table 2 Anticipated Exchange Rates for the Next year
USD
EURO
YEN
REAL
RUPEE
USD
1
0.91
146.75
6.32
81.22
Euro
1.0989
1
161.2637
6.9451
89.2528
Yen
0.0068
0.0062
1
0.0431
0.5535
Real
0.1582
0.144
23.2199
1
12.8513
Rupee
0.0123
0.0112
1.8068
0.0778
1
The major markets for the inks are North America, South America, Europe, Japan, and the rest of Asia. Demand at each market is shown in Table 1. Transportation costs from each plant to each market in U.S. dollars are shown too. Management must come up with a production plan for the next year.
If exchange rates are expected as in Table 2, and no plant can run below 50 percent of capacity, how much should each plant produce and which markets should each plant supply?
If there are no limits on the amount produced in a plant, how much should each plant produce?
Can adding 10 tons of capacity in any plant reduce costs?
How should PaintsMNC account for the fact that exchange rates fluctuate over time?

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