Question
Part A is produced on machine 1 and then machine 2. Two units of Part A is assembled with three units of Part B, which
Part A is produced on machine 1 and then machine 2. Two units of Part A is assembled with three units of Part B, which is produced on machine 3, in assembly station 4. Machine 1 has a defect rate of 20%, and machine 2 has a defect rate of 10%. The assembly process has a defect rate of 15% but there is rework capability with 80% rework rate. Another part, Part C, is produced on machine 5 and has a defect estimate of 25%. Part C and the subassembly from Part A and Part B are assembled at assembly station 6 into the completed product. Each day, 15,000 units of the completed product are required to meet demand. Assuming that machine 3 and assembly station 6 have defect rates of 30% each what are the requirements for Parts A and C in order to meet the daily demand for the completed product?
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