Question: Problem 2 [ 2 5 pts ] : Dynamic Balancing of a compressor. Professor Wandke spent a summer working for an aerospace company's research division
Problem pts:
Dynamic Balancing of a compressor. Professor Wandke spent a summer working for an aerospace company's research division building robots to perform onwing repairs of turbofan engines. Inside these engines, large rotors spin to compress air from the intake. The speeds of some components can be around rpm At these speeds, a misbalanced compressor blade will hit the sidewall of the engine, completely destroying the other blades and sending shards of metal through the entire mechanism. The compressor shaft has a diameter of cm and the blades can be modeled as cylinders with a diameter of cm and a length of cm long. To counteract small manufacturing variations, a proposed solution is to use in predefined attachment planes for adding balancing masses.
In an investigation to analyze the unbalanced loads acting on the top and bottom shaft bearings of a new compressor, the sensors revealed that the reaction forces due to rotation of blades are not zero and were recorded at a moment in time as the following:
At Bearing : mathrmFmathrm~N in y direction
At Bearing : mathrmFmathrm~N in x y plane with degree mathrmwmathrmr to the x axis
The engineers need to balance the compressor by adding some masses at predefined attachment positions, defined at Plane A and Plane B to bring all reaction forces to zero. Obviously, the reaction forces due to gravity are never zero, so discard gravity in your calculation.
a What category of balancing need to be considered for resolving this problem? Explain why it is not possible to balance the entire shaft by adding mass just in one plane.
b Consider the two attachment planes A and B perpendicular to the shaft. Find the appropriate mass distance m times r and their directions with respect to x axis that need to be attached at each plane in order to balance all bearing forces. Do the reaction forces remain zero all the time as the rotor rotates? Why?
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