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Problem 9-57 (Algo) Activity-Based Costing and Predetermined Overhead Allocation Rates (LO 9-3, 5, 6) Kitchen Supply, Inc. (KSI), manufactures three types of flatware: institutional, standard,

Problem 9-57 (Algo) Activity-Based Costing and Predetermined Overhead Allocation Rates (LO 9-3, 5, 6)

Kitchen Supply, Inc. (KSI), manufactures three types of flatware: institutional, standard, and silver. It applies all indirect costs according to a predetermined rate based on direct labor-hours. A consultant recently suggested that the company switch to an activity-based costing system and prepared the following cost estimates for year 2 for the recommended cost drivers.

Activity Recommended Cost Driver Estimated Cost Estimated Cost Driver Activity
Processing orders Number of orders $ 45,000 200 orders
Setting up production Number of production runs 180,000 100 runs
Handling materials Pounds of materials used 264,000 120,000 pounds
Machine depreciation and maintenance Machine-hours 216,000 12,000 hours
Performing quality control Number of inspections 46,550 35 inspections
Packing Number of units 115,000 460,000 units
Total estimated cost $ 866,550

In addition, management estimated 7,700 direct labor-hours for year 2.

Assume that the following cost driver volumes occurred in January, year 2.

Institutional Standard Silver
Number of units produced 64,000 22,000 11,000
Direct materials costs $ 36,000 $ 26,000 $ 16,000
Direct labor-hours 450 400 630
Number of orders 11 7 6
Number of production runs 2 2 6
Pounds of material 14,000 7,000 3,300
Machine-hours 590 130 100
Number of inspections 3 2 3
Units shipped 64,000 22,000 11,000

Actual labor costs were $15 per hour.

Required:

a.

(1) Compute a predetermined overhead rate for year 2 for each cost driver using the estimated costs and estimated cost driver units prepared by the consultant. (2) Compute a predetermined rate for year 2 using direct labor-hours as the allocation base. b. Compute the production costs for each product for January using direct labor-hours as the allocation base and the predetermined rate computed in requirement a(2). c. Compute the production costs for each product for January using the cost drivers recommended by the consultant and the predetermined rates computed in requirement a. (Note: Do not assume that total overhead applied to products in January will be the same for activity-based costing as it was for the labor-hour-based allocation.)

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