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QUESTION 4 ( 2 0 ) As the consulting engineer for Iron Ore Recourses you need to assist a client in selecting one of two

QUESTION 4(20)
As the consulting engineer for Iron Ore Recourses you need to assist a client in selecting one of two possible second-hand secondary crushers used as the final stage crushing for hematite ore. This secondary crusher is needed to replace the existing secondary crusher, which has broken down beyond repair, on the plant.
The following two crushers are available:
a) Nordberg HP200 Series Cone Crushers - Reduction relation 4
b) Nordberg HP300 Series Cone Crushers - Reduction relation 5
The secondary crusher is followed by an existing efficient milling circuit. The client also informed you that they operate at 80% efficiency.
Additional information you received with your characterisation study and with consultation with the client:
The liberation size of the hematite was determined to be at P80 of 350m.
Bond Work Index of the hematite ore (Wi)=15.44kWht
Feed rate =110th
Power rating of the existing mill motor =620kW
Energy Losses from the mill =16%
TABLE 1: PSD's
\table[[\table[[Size of],[sieve]],Feed,\table[[Size of],[sieve]],HP200,\table[[Size of],[sieve]],HP300,\table[[Size of],[sieve]],Mill],[m,\table[[Crusher],[(g)
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