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Question No-1 Prepare a written evaluation report with graph (use percentage column in the graph) for the Ventura Company on the basis of following quality

Question No-1

  1. Prepare a written evaluation report with graph (use percentage column in the graph) for the Ventura Company on the basis of following quality costs report. This evaluation should discuss the distribution of quality costs in the company, changes in the distribution over the last year, and any other information you believe would be useful to management.

Ventura Company; Quality Cost Report

For Years 2017 and 2018

2017

2018

Amount

Percentage

Amount

Percentage

Prevention cost

650,000

1.30%

1,000,000

2.00%

Appraisal cost

1,200,000

2.40%

1,500,000

3.00%

Internal failure cost

2,000,000

4.00%

3,000,000

6.00%

External failure cost

5,150,000

10.30%

2,000,000

4.00%

Total Quality Costs

9,000,000

18.00%

7,500,000

15.00%

Sales

50,000,000

50,000,000

B. Yedder Enterprises was a pioneer in designing and producing precision surgical lasers. Yedders product was brilliantly designed, but the manufacturing process was neglected by management with a consequence that quality problems have been chronic. When customers complained about defective units, Yedder would simply send out a repairperson or replace the defective unit with a new one. Recently, several competitors came out with similar products without Yedders quality problems, and as a consequence Yedders sales have declined. To rescue the situation, Yedder embarked on an intensive campaign to strengthen its quality control at the beginning of the current year. These efforts met with some successthe downward slide in sales was reversed, and sales grew from $95 million last year to $100 million this year. To help monitor the companys progress, costs relating to quality and quality control were compiled for last year and for the first full year of the quality campaign this year. The costs, which do not include the lost sales due to a reputation for poor quality, appear below:

Costs (in thousands)

Last Year

This Year

Product recalls

$ 3500

$600

Systems development

120

680

Inspection

1700

2770

Net cost of scrap

800

1300

Supplies used in testing

30

40

Warranty repairs

3300

2800

Rework labor

1400

1600

Statistical process control

0

270

Customer returns of defective goods

3200

200

Cost of testing equipment

270

390

Quality engineering

1080

1650

Downtime due to quality problems

600

1100

Prepare a quality cost report for both this year and last year. Carry percentage computations to two decimal places.

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