Question
Question No-1 Prepare a written evaluation report with graph (use percentage column in the graph) for the Ventura Company on the basis of following quality
Question No-1
- Prepare a written evaluation report with graph (use percentage column in the graph) for the Ventura Company on the basis of following quality costs report. This evaluation should discuss the distribution of quality costs in the company, changes in the distribution over the last year, and any other information you believe would be useful to management.
Ventura Company; Quality Cost Report For Years 2017 and 2018 | ||||
| 2017 | 2018 | ||
| Amount | Percentage | Amount | Percentage |
Prevention cost | 650,000 | 1.30% | 1,000,000 | 2.00% |
Appraisal cost | 1,200,000 | 2.40% | 1,500,000 | 3.00% |
Internal failure cost | 2,000,000 | 4.00% | 3,000,000 | 6.00% |
External failure cost | 5,150,000 | 10.30% | 2,000,000 | 4.00% |
Total Quality Costs | 9,000,000 | 18.00% | 7,500,000 | 15.00% |
Sales | 50,000,000 |
| 50,000,000 |
|
B. Yedder Enterprises was a pioneer in designing and producing precision surgical lasers. Yedders product was brilliantly designed, but the manufacturing process was neglected by management with a consequence that quality problems have been chronic. When customers complained about defective units, Yedder would simply send out a repairperson or replace the defective unit with a new one. Recently, several competitors came out with similar products without Yedders quality problems, and as a consequence Yedders sales have declined. To rescue the situation, Yedder embarked on an intensive campaign to strengthen its quality control at the beginning of the current year. These efforts met with some successthe downward slide in sales was reversed, and sales grew from $95 million last year to $100 million this year. To help monitor the companys progress, costs relating to quality and quality control were compiled for last year and for the first full year of the quality campaign this year. The costs, which do not include the lost sales due to a reputation for poor quality, appear below:
Costs (in thousands) | Last Year | This Year |
Product recalls | $ 3500 | $600 |
Systems development | 120 | 680 |
Inspection | 1700 | 2770 |
Net cost of scrap | 800 | 1300 |
Supplies used in testing | 30 | 40 |
Warranty repairs | 3300 | 2800 |
Rework labor | 1400 | 1600 |
Statistical process control | 0 | 270 |
Customer returns of defective goods | 3200 | 200 |
Cost of testing equipment | 270 | 390 |
Quality engineering | 1080 | 1650 |
Downtime due to quality problems | 600 | 1100 |
Prepare a quality cost report for both this year and last year. Carry percentage computations to two decimal places.
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