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Sandra Saldana, senior vice president for sales for Showman Shoes,Inc., noticed that the company had substantially increased its market share for the high-quality boomer boots

Sandra Saldana, senior vice president for sales for Showman Shoes,Inc., noticed that the company had substantially increased its market share for the high-quality boomer boots (BB) and lost market share for the lower-quality lazy loafers (LL). Sandra found that Showman's prices were lower than the competitors' for BB but higher for LL. She did not understand the reasons for these price differences because all companies used the same production technology and were equally efficient.

The manufacturing process is relatively simple. Showman's manufacturing facility has a cutting department and an assembly department. The high-quality BB is produced in small batches (1,000 pairs of shoes each), and the lower-quality LL is produced in large batches (3,000 pairs each). Sandra has asked you, the company's new controller, to analyze the product costing method to see if the product prices should be changed.

The company currently uses a plant-wide overhead rate based on direct labor hours. The rate is computed at the beginning of the year using the following budgeted data:

Total manufacturing overhead

$1,200,000

Total direct labor hours

49,000

Total machine hours

49,400

Total setup hours

520

Your assistant has provided you with the following additional information about the production of batches of BB and LL:

For each batch of BB (1,000 pairs):

Cutting

Assembly

Total

Direct labor hours

80

120

200

Machine hours

160

120

280

Setup hours

3

1

4

Direct costs

$7,500

$6,000

$13,500

For each batch of LL (3,000 pairs):

Direct labor hours

150

180

330

Machine hours

150

120

270

Setup hours

1

1

2

Direct costs

$9,000

$7,200

$16,200

On further inquiry, your assistant has collected the following information on activities and their cost drivers:

Activities

Cost

Activity Category

Cost Driver

Maintenance

$160,000

Product sustaining

Machine hours

Setups

400,000

Batch related

Setup hours

Cutting supervision

280,000

Batch related

Setup hours

Cutting depreciation

160,000

Facility sustaining

Machine hours

Assembly supervision

160,000

Unit related

Direct lab. hrs.

Assembly depreciation

40,000

Facility sustaining

Machine hours

$1,200,000

Questions:

1. Using a single, plant-wide overhead rate based on direct labor hours, determine the costs per pair of BB and LL.

2. Determine the costs per pair of BB and LL using activity-based costing.

3. Does Showman Shoes, Inc. have a problem with product cross-subsidization? Explain.

4. What is your recommendation regarding the appropriate product costing system for

Showman Shoes? Additionally, what new decisions might Showman Shoes make as a result of their new costing system?

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