Question
Sandra Saldana, senior vice president for sales for Showman Shoes,Inc., noticed that the company had substantially increased its market share for the high-quality boomer boots
Sandra Saldana, senior vice president for sales for Showman Shoes,Inc., noticed that the company had substantially increased its market share for the high-quality boomer boots (BB) and lost market share for the lower-quality lazy loafers (LL). Sandra found that Showman's prices were lower than the competitors' for BB but higher for LL. She did not understand the reasons for these price differences because all companies used the same production technology and were equally efficient.
The manufacturing process is relatively simple. Showman's manufacturing facility has a cutting department and an assembly department. The high-quality BB is produced in small batches (1,000 pairs of shoes each), and the lower-quality LL is produced in large batches (3,000 pairs each). Sandra has asked you, the company's new controller, to analyze the product costing method to see if the product prices should be changed.
The company currently uses a plant-wide overhead rate based on direct labor hours. The rate is computed at the beginning of the year using the following budgeted data:
Total manufacturing overhead | $1,200,000 |
Total direct labor hours | 49,000 |
Total machine hours | 49,400 |
Total setup hours | 520 |
Your assistant has provided you with the following additional information about the production of batches of BB and LL:
For each batch of BB (1,000 pairs): | Cutting | Assembly | Total |
Direct labor hours | 80 | 120 | 200 |
Machine hours | 160 | 120 | 280 |
Setup hours | 3 | 1 | 4 |
Direct costs | $7,500 | $6,000 | $13,500 |
For each batch of LL (3,000 pairs): | |||
Direct labor hours | 150 | 180 | 330 |
Machine hours | 150 | 120 | 270 |
Setup hours | 1 | 1 | 2 |
Direct costs | $9,000 | $7,200 | $16,200 |
On further inquiry, your assistant has collected the following information on activities and their cost drivers:
Activities | Cost | Activity Category | Cost Driver |
Maintenance | $160,000 | Product sustaining | Machine hours |
Setups | 400,000 | Batch related | Setup hours |
Cutting supervision | 280,000 | Batch related | Setup hours |
Cutting depreciation | 160,000 | Facility sustaining | Machine hours |
Assembly supervision | 160,000 | Unit related | Direct lab. hrs. |
Assembly depreciation | 40,000 | Facility sustaining | Machine hours |
$1,200,000 |
Questions:
1. Using a single, plant-wide overhead rate based on direct labor hours, determine the costs per pair of BB and LL.
2. Determine the costs per pair of BB and LL using activity-based costing.
3. Does Showman Shoes, Inc. have a problem with product cross-subsidization? Explain.
4. What is your recommendation regarding the appropriate product costing system for
Showman Shoes? Additionally, what new decisions might Showman Shoes make as a result of their new costing system?
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