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Surdy Doors, Inc., produces two types of doors, interior and exterior. The company's simple costing system has two direct cost categories (materials and labor) and

Surdy Doors, Inc., produces two types of doors, interior and exterior. The company's simple costing system has two direct cost categories (materials and labor) and one indirect cost pool. The simple costing system allocates indirect costs on the basis of machine-hours. Recently, the owners of Surdy Doors have been concerned about a decline in the market share for their interior doors, usually their biggest seller. Information related to Surdy Doors production for the most recent year follows:

Interior

Exterior

Units sold

3,100

1,700

Selling price

$130

$220

Direct material cost per unit

$60

$85

Direct manufacturing labor cost per hour

$17

$17

Direct manufacturing labor-hours per unit

1.5

2.3

Production runs

45

95

Material moves

75

165

Machine setups

45

140

Machine-hours

5,500

4,500

Number of inspections

210

130

The owners have heard of other companies in the industry that are now using anactivity-based costing system and are curious how an ABC system would affect their product costing decisions. After analyzing the indirect cost pool for surdy Doors, the owners identify six activities as generating indirect costs: production scheduling, material handling, machinesetup, assembly, inspection, and marketing.

Surdy Doors collected the following data related to the indirect cost activities:

Activity

Activity Cost

Activity Cost Driver

Production scheduling

$102,200

Production runs

Material handling

$44,400

Material moves

Machine setup

$24,050

Machine setups

Assembly

$90,000

Machine-hours

Inspection

$11,900

Number of inspections

Marketing costs were determined to be 3% of the sales revenue for each type of door.

1. Calculate the cost of an interior door and an exterior door under the existing simple costing system.

2. Calculate the cost of an interior door and an exterior door under an activity-based costing system.

3. Compare the costs of the doors in requirements 1 and 2. Why do the simple and activity-based costing systems differ in the cost of an interior and exterior door?

4. How might Surdy Doors, Inc., use the new cost information from its activity-based costing system to address the declining market share for interior doors?

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