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The chocolate bar production consists of an assembly process (see the following flow diagram). On one line (i.e., Chocolate Production Line) cocoa butter goes through
The chocolate bar production consists of an assembly process (see the following flow diagram). On one line (i.e., Chocolate Production Line) cocoa butter goes through the following processes: Mixing and Refining, Tempering and Modeling, and Cooling (while there are two parallel lines for Tempering and Modeling, and Cooling as can be seen in the diagram below with lower one for rush order) to produce chocolate bars. On another line (i.e., the Package Production Line) packaging sheets go through the Cutting and Molding process. Finally, each produced chocolate bar is put into the packages at the Boxing stage. The flow time per batch for each resource is provided in the flow diagram below (the production in batches of 500 chocolate boxes). a) What is the capacity of the manufacturing process? b) What is the minimum flow time for a rush order (i.e., order going through the lower segment of the cocoa butter stage) of a single batch? c) The company is considering purchasing a new machine to reduce the time of Cutting and Molding from 75 minutes to 60 minutes per batch. If this change is made, what will happen to the capacity of the entire process? d) What is the observed utilization of the process, if you launch 1 batch every 2 hours
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