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The main failure mode in contactors is electromagnet fatigue due to the formation of foucault s currents and the strong mechanical impact when opening and

The main failure mode in contactors is electromagnet fatigue due to the
formation of foucaults currents and the strong mechanical impact when
opening and closing the circuits. To mitigate this failure mode, the electromagnet evolved into a laminated design, as shown below. In this particular
case, the electromagnet core is composed of 28 steel sheets each with a thickness of ts =1.0\pm 0.12 mm, and the bracket for the assembled electromagnet
core has design thickness of tbc =28.2\pm 0.6 mm.(A) What percentage of
assemblies (core + core-bracket) will have a clearance less than 0.1 mm.(B)
What percentage of assemblies will have a clearance less than zero (not fit).
(C) If no more than 2% of assemblies should have a clearance less than 0
mm, to what value does the core-bracket size has to be increased if all other
dimensions and tolerances remain the same?

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