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Tsunamy Ltd. is a leading home appliances manufacturer. The company uses just-in-time manufacturing processes and holds no inventory. Manufacturing is done in batches of 150

Tsunamy Ltd. is a leading home appliances manufacturer. The company uses just-in-time manufacturing processes and holds no inventory. Manufacturing is done in batches of 150 units each which cannot be altered without significant cost implications. Although the products are produced in batches of 150 units, they are sold as single units at the market price. Due to fierce competition in the market, the company is forced to follow market price for each product. The following table provides the financial results of its four unique products.

Particulars

Alpha

Beta

Gamma

Theta

Total

Units sold

210,000

250,000

260,000

250,000

Revenue

$2,730,000

$4,625,000

$3,900,000

$3,250,000

$14,505,000

Less: Material cost

$600,000

$1,820,000

$1,880,000

$1,000,000

$5,300,000

Less: Labour cost

$800,000

$2,080,000

$1,280,000

$1,200,000

$5,360,000

Less: Overheads

$800,000

$780,000

$320,000

$1,200,000

$3,100,000

Operating profit / (loss)

$530,000

($55,000)

$420,000

($150,000)

$745,000

Since the company is concerned about loss in manufacturing and selling of two products, it has approached you to get a clear picture on its products and costs. You have conducted a detailed analysis whose findings are below:

The overhead absorption rate of $2 per machine hour has been used to allocate overheads into the above product costs. Further analysis of the overhead cost shows that some of it is

caused by the number of machine hours used, some is caused by the number of batches produced and some are product specific fixed overheads that would be avoided if the product were discontinued. Other general fixed overhead costs would be avoided only by the closure of the factory. Numeric details are summarised below:

Particulars

Amount ($)

Amount ($)

Machine hour related overheads

620,000

Batch related overheads

460,000

Product specific fixed overheads:

Alpha

500,000

Beta

600,000

Gamma

100,000

Theta

220,000

1,420,000

General fixed overheads

600,000

Total

3,100,000

The other relevant information is as follows:

Particulars

Alpha

Beta

Gamma

Theta

Total

Machine hours

420,000

370,000

150,000

610,000

1,550,000

Labour hours

100,000

260,000

160,000

150,000

670,000

Required:

(a) Prepare a profitability statement that is more useful for decision making than the profit statement prepared by Tsunamy Ltd. (9 Marks)

(b) Calculate the break-even volume in batches and also in approximate units for each of the four products. (6 Marks)

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