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Ultratech, Inc., manufactures several different types of printed circuit boards; however, two of the boards account for the majority of the companys sales. The first

Ultratech, Inc., manufactures several different types of printed circuit boards; however, two of the boards account for the majority of the companys sales. The first of these boards, a television circuit board, has been a standard in the industry for several years. The market for this type of board is competitive and price-sensitive. Ultratech plans to sell 84,000 of the TV boards in 20x4 at a price of $500 per unit. The second high-volume product, a personal computer circuit board, is a recent addition to Ultratechs product line. Because the PC board incorporates the latest technology, it can be sold at a premium price. The 20x4 plans include the sale of 59,000 PC boards at $845 per unit.

Ultratechs management group is meeting to discuss how to spend the sales and promotion dollars for 20x4. The sales manager believes that the market share for the TV board could be expanded by concentrating Ultratechs promotional efforts in this area. In response to this suggestion, the production manager said, Why dont you go after a bigger market for the PC board? The cost sheets that I get show that the contribution from the PC board is more than double the contribution from the TV board. I know we get a premium price for the PC board. Selling it should help overall profitability.

The cost-accounting system shows that the following costs apply to the PC and TV boards.

PC Board

TV Board

Direct material

$

248

$

158

Direct labor

3.5

hr.

1.0

hr.

Machine time

1.0

hr.

1.0

hr.

Variable manufacturing overhead is applied on the basis of direct-labor hours. For 20x4, variable overhead is budgeted at $30,694,400, and direct-labor hours are estimated at 319,550. The hourly rates for machine time and direct labor are $36 and $44, respectively. The company applies a material-handling charge at 10 percent of material cost. This material-handling charge is not included in variable manufacturing overhead. Total 20x4 expenditures for direct material are budgeted at $27,904,000.

Andrew Fulton, Ultratechs controller, believes that before the management group proceeds with the discussion about allocating sales and promotional dollars to individual products, it might be worthwhile to look at these products on the basis of the activities involved in their production. Fulton has prepared the following schedule to help the management group understand this concept.

Using this information, Fulton explained, we can calculate an activity-based cost for each TV board and each PC board and then compare it to the standard cost we have been using. The only cost that remains the same for both cost methods is the cost of direct material. The cost drivers will replace the direct labor, machine time, and overhead costs in the old standard cost figures.

Budgeted Cost

Cost Driver

Budgeted Annual Activity for Cost Driver

Procurement

$

990,000

Number of parts

10,193,700 parts

Production scheduling

535,000

Number of boards

157,300 boards

Packaging and shipping

1,070,000

Number of boards

157,300 boards

Total

$

2,595,000

Machine setup

$

968,000

Number of setups

851,400 setups

Hazardous waste disposal

134,000

Pounds of waste

54,692 pounds

Quality control

1,234,000

Number of inspections

379,500 inspections

General supplies

189,000

Number of boards

157,300 boards

Total

$

2,525,000

Machine insertion

$

3,350,000

Number of parts

6,793,000 parts

Manual insertion

9,900,000

Number of parts

2,819,000 parts

Wave-soldering

359,000

Number of boards

157,300 boards

Total

$

13,609,000

Required per unit

PC Board

TV Board

Parts:

93

45

Machine insertions

55

44

Manual insertions

38

1

Machine setups

6

5

Hazardous waste disposal

.80

lb.

.03

lb.

Inspections

3

2

1. Identify at least four general advantages associated with activity-based costing. (Select all that apply.)

Provides management with a more thorough understanding of complex product costs and product profitability for

improved resource management and pricing decisions.

Allows management to focus on value-added and non-value-added activities, so that non-value-added activities

can be controlled or eliminated, thus streamlining production processes.

Highlights the relationship between activities and identifies opportunities to reduce costs (i.e., designing products

with fewer parts in order to reduce the cost of the manufacturing process).

Provides a more appropriate means of charging overhead costs to products.

Requires less resources and is easier to implement than traditional costing systems.

Provides management with reports that are easier to interpret because only one manufacturing-overhead cost

pool is used per product.

2. On the basis of Ultratechs unit cost data given in the problem, calculate the total amount that each of

the two product lines will contribute toward covering fixed costs and profit in 20x4. (Round your

intermediate calculations to 2 decimal places.)

$ $

PC Board TV Board

Total contribution margin

3. Using activity-based costing, calculate the total amount that each of the two product lines will contribute

toward covering fixed costs and profit in 20x4. (Round your intermediate calculations to 2 decimal

places.)

PC Board TV Board

Total contribution margin

Ultratech, Inc., manufactures several different types of printed circuit boards; however, two of the boards account for the majority of the companys sales. The first of these boards, a television circuit board, has been a standard in the industry for several years. The market for this type of board is competitive and price-sensitive. Ultratech plans to sell 84,000 of the TV boards in 20x4 at a price of $500 per unit. The second high-volume product, a personal computer circuit board, is a recent addition to Ultratechs product line. Because the PC board incorporates the latest technology, it can be sold at a premium price. The 20x4 plans include the sale of 59,000 PC boards at $845 per unit.

Ultratechs management group is meeting to discuss how to spend the sales and promotion dollars for 20x4. The sales manager believes that the market share for the TV board could be expanded by concentrating Ultratechs promotional efforts in this area. In response to this suggestion, the production manager said, Why dont you go after a bigger market for the PC board? The cost sheets that I get show that the contribution from the PC board is more than double the contribution from the TV board. I know we get a premium price for the PC board. Selling it should help overall profitability.

The cost-accounting system shows that the following costs apply to the PC and TV boards.

PC Board

TV Board

Direct material

$

248

$

158

Direct labor

3.5

hr.

1.0

hr.

Machine time

1.0

hr.

1.0

hr.

Variable manufacturing overhead is applied on the basis of direct-labor hours. For 20x4, variable overhead is budgeted at $30,694,400, and direct-labor hours are estimated at 319,550. The hourly rates for machine time and direct labor are $36 and $44, respectively. The company applies a material-handling charge at 10 percent of material cost. This material-handling charge is not included in variable manufacturing overhead. Total 20x4 expenditures for direct material are budgeted at $27,904,000.

Andrew Fulton, Ultratechs controller, believes that before the management group proceeds with the discussion about allocating sales and promotional dollars to individual products, it might be worthwhile to look at these products on the basis of the activities involved in their production. Fulton has prepared the following schedule to help the management group understand this concept.

Using this information, Fulton explained, we can calculate an activity-based cost for each TV board and each PC board and then compare it to the standard cost we have been using. The only cost that remains the same for both cost methods is the cost of direct material. The cost drivers will replace the direct labor, machine time, and overhead costs in the old standard cost figures.

Budgeted Cost

Cost Driver

Budgeted Annual Activity for Cost Driver

Procurement

$

990,000

Number of parts

10,193,700 parts

Production scheduling

535,000

Number of boards

157,300 boards

Packaging and shipping

1,070,000

Number of boards

157,300 boards

Total

$

2,595,000

Machine setup

$

968,000

Number of setups

851,400 setups

Hazardous waste disposal

134,000

Pounds of waste

54,692 pounds

Quality control

1,234,000

Number of inspections

379,500 inspections

General supplies

189,000

Number of boards

157,300 boards

Total

$

2,525,000

Machine insertion

$

3,350,000

Number of parts

6,793,000 parts

Manual insertion

9,900,000

Number of parts

2,819,000 parts

Wave-soldering

359,000

Number of boards

157,300 boards

Total

$

13,609,000

Required per unit

PC Board

TV Board

Parts:

93

45

Machine insertions

55

44

Manual insertions

38

1

Machine setups

6

5

Hazardous waste disposal

.80

lb.

.03

lb.

Inspections

3

2

1. Identify at least four general advantages associated with activity-based costing. (Select all that apply.)

Provides management with a more thorough understanding of complex product costs and product profitability for

improved resource management and pricing decisions.

Allows management to focus on value-added and non-value-added activities, so that non-value-added activities

can be controlled or eliminated, thus streamlining production processes.

Highlights the relationship between activities and identifies opportunities to reduce costs (i.e., designing products

with fewer parts in order to reduce the cost of the manufacturing process).

Provides a more appropriate means of charging overhead costs to products.

Requires less resources and is easier to implement than traditional costing systems.

Provides management with reports that are easier to interpret because only one manufacturing-overhead cost

pool is used per product.

2. On the basis of Ultratechs unit cost data given in the problem, calculate the total amount that each of

the two product lines will contribute toward covering fixed costs and profit in 20x4. (Round your

intermediate calculations to 2 decimal places.)

$ $

PC Board TV Board

Total contribution margin

3. Using activity-based costing, calculate the total amount that each of the two product lines will contribute

toward covering fixed costs and profit in 20x4. (Round your intermediate calculations to 2 decimal

places.)

PC Board TV Board

Total contribution margin

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