Warsaw Ltd operates at capacity and makes glass-topped dining tables and wooden chairs, which are then typically sold as sets of four chairs with one table. However, some customers purchase replacement or extra chairs, and others buy some chairs or a table only, so the sales mix is not exactly 4:1. Warsaw Ltd is planning its annual budget for the financial year 2020. Information for 2020 is as follows:

Input prices

Direct materials

Wood

$5.30 per board metre

Glass

$11.5 per sheet

$14 per direct manufacturing labour-

Direct manufacturing labour

hour

Input quantities per unit of output

Chairs

Tables

Direct materials

Wood

1.2 board metres

1.7 board metres

Glass

2 sheets

Direct manufacturing

labour

3 hours

6 hours

Machine-hours (MH)

2 MH

5 MH

Inventory information, direct materials

Wood

Glass

Beginning inventory

27 200 board metres

8 700 sheets

Target ending inventory

29 360 board metres

9 500 sheets

Sales and inventory information, finished goods

Chairs

Tables

Expected sales in units

172 000

45 000

Selling price

$70

$900

Target ending inventory in

units

8 400

2 050

Beginning inventory in units

7 500

2 150

Chairs are manufactured in batches of 500 and tables are manufactured in batches of 50. It takes three hours to set up for a batch of chairs and two hours to set up for a batch of tables. Warsaw Ltd uses activity-based costing and has classified all overhead costs as shown in the table below:

Budgeted

Budgeted

Cost type

variable

fixed

Cost driver/allocation base

Manufacturing:

Materials

handling

$342 840

$600 000

Number of board metres used

Set-up

97 000

300 740

Set-up hours

Processing

789 250

5 900 000

Machine-hours

Non-

manufacturing:

Marketing

2 011 200

4 500 000

Sales revenue

Distribution

54 000

380 000

Number of deliveries

Delivery trucks transport units sold in delivery sizes of 500 chairs or 500 tables.

Required

For the year 2020:

1. Prepare the revenues budget.
2. Use the revenues budget to:
3. find the budgeted allocation rate for marketing costs
4. find the budgeted number of deliveries and allocation rate for distribution costs.
5. Prepare the production budget in units.
6. Use the production budget to:
7. find the budgeted number of set-ups, set-up hours and the allocation rate for set-up costs
8. find the budgeted total machine-hours and the allocation rate for processing costs.
9. Prepare the direct materials usage budget and the direct materials purchases budget.
10. Use the direct materials usage budget to find the budgeted allocation rate for materials-handling costs.
11. Prepare the direct manufacturing labour cost budget.
12. Prepare the manufacturing overhead cost budget for materials handling, set-up and processing.
13. Prepare the budgeted unit cost of finished good (16.5 marks) and ending inventories budget.
14. Prepare the cost of goods sold budget.
15. Prepare the non-manufacturing overhead costs budget for marketing and distribution.
16. Prepare a budgeted income statement (ignore income taxes).
17. Compare the budgeted unit cost of a chair to its budgeted selling price. Why might Warsaw Ltd continue to sell the chairs for only $70?