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I am working on a group project with several other people and i think we have been working on this sooo long now that we
I am working on a group project with several other people and i think we have been working on this sooo long now that we are all just confused. Can you please help us fix this assignment?
Ba ir Compa ny is a ma nufa cturer of sta nda rd a nd custom-designed bottling equipment. Ea rly in December 20x0 Lya n Compa ny a sked Ba ir to quote a price for a custom-designed bottling ma chine to be delivered in April. Lya n intends to ma ke a decision on the purcha se of such a ma chine by Ja nua ry 1, so Ba ir would ha ve the entire first qua rter of 20x1 to build the equipment. Ba ir's pricing policy for custom-designed equipment is 50 percent ma rkup on a bsorption ma nufa cturing cost. Lya n's specifica tions for the equipment ha ve been reviewed by Ba ir's Engineering a nd Cost Ma na gement depa rtments, which ma de the following estima tes for direct ma teria l a nd direct la bor. Direct ma teria l ............................................................................................................................................ $ 307,200 Direct la bor (11,000 hours a t $ 18 ) ................................................................................................................ 19 8 ,000 Ma nufa cturing overhea d is a pplied on the ba sis of direct-la bor hours. Ba ir norma lly pla ns to run its pla nt a t a level of 15,000 direct-la bor hours per month a nd a ssigns overhea d on the ba sis of 18 0,000 direct-la bor hours per yea r. T he overhea d a pplica tion ra te for 20x1 of $ 10.8 0 per hour is ba sed on the following budgeted ma nufa cturing overhea d costs for 20x1. Va ria ble ma nufa cturing overhea d ............................................................................................................... $ 1,16 6 ,4 00 Fixed ma nufa cturing overhea d ................................................................................................................... 777,6 00 T ota l ma nufa cturing overhea d .................................................................................................................... $ 1,9 4 4 ,000 Ba ir's production schedule ca lls for 12,000 direct-la bor hours per month during the first qua rter. I f Ba ir is a wa rded the contra ct for the Lya n equipment, production of one of its sta nda rd products would ha ve to be reduced. T his is necessa ry beca use production levels ca n only be increa sed to 15,000 directla bor hours ea ch month on short notice. Furthermore, Ba ir's employees a re unwilling to work overtime. S a les of the sta nda rd product equa l to the reduced production would be lost, but there would be no perma nent loss of future sa les or customers. T he sta nda rd product for which the production schedule would be reduced ha s a unit sa les price of $ 14 ,4 00 a nd the following cost structure. Direct ma teria l ........................................................................................................................................... $ 3,000 Direct la bor (250 hours a t $ 18 ) .................................................................................................................... 4 ,500 Ma nufa cturing overhea d (250 hours a t $ 10.8 0) ............................................................................................ 2,700 T ota l cost .............................................................................................................................................. $ 10,200 Lya n needs the custom-designed equipment to increa se its bottle-ma king ca pa city so tha t it will not ha ve to buy bottles from a n outside supplier. Lya n Compa ny requires 5,000,000 bottles a nnua lly. I ts present equipment ha s a ma ximum ca pa city of 4 ,500,000 bottles with a directly tra cea ble ca sh outla y cost of 18 cents per bottle. T hus, Lya n ha s ha d to purcha se 500,000 bottles from a supplier a t 4 8 cents ea ch. T he new equipment would a llow Lya n to ma nufa cture its entire a nnua l dema nd for bottles a t a direct-ma teria l cost sa vings of 1.2 cents per bottle. Ba ir estima tes tha t Lya n's a nnua l bottle dema nd will continue to be 5,000,000 bottles over the next five yea rs, the estima ted life of the specia l-purpose equipment. Required: Ba ir Compa ny's ma na gement pla ns to submit a bid to Lya n Compa ny for the ma nufa cture of the specia l-purpose bottling equipment. 1. Ca lcula te the bid Ba ir would submit if it follows its sta nda rd pricing policy for specia l-purpose equipment. 1.) T ota l la bor hours /Bottler 11,000 hours for QT 1 Reg 1st Quarter 2001 Bottler Direct La bor Direct Ma teria l 11,000*18 .00 307200 $ 19 8 ,000 $ 307,200 505,200 Monthly Ca pa city T ota l for 1st QT la bor hours/a ll production 3,6 6 6 per month 4 5,000 -11,000 34 ,000 for sta nda rd production Bid $ 757,8 00.00 $ 505,200 Standard Production/Bottler 1st Qt Direct la bor Ma nufa cturing OH $252,6 00 $757,800 36 7,200 1st QT only 118 ,8 00 307,200 6 50,9 6 0 34 ,000*10.80 11,000* 10.8 0 Direct Ma teria l Standard Bid 1st QT Direct Ma teria l Direct La bor Ma nufa cturing OH Tota l Ma nufa cturing cost 50% ma rk up 772,200 515,4 00 256 ,8 00 (4 224 0) loss from production of sta nda rd product CM=312,000 Requirement 1 307200 11,000*18 .000 11,000* 10.8 0 $ 307,200 $ 19 8 ,000 118 ,8 00 312,000 CM 1st Qt 312,000 9 36 ,000 2. 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Bottler Bid 2.) Minimum Bid 4 8 units $ 9 24 ,210.00 18 ,36 3 Lost S a les Standard Capacity Quarterly Specia l Order hours Hours required Ca pa city of hours/qt Shorta ge in Hours Contribution ma rgin Tota l Ma rk up @50% Shorta ge hours Lost units 3,000/4 8 4 500/4 8 2700/4 8 16 20/4 8 Qua rterly $ 7,74 0 Contribution Margin Sales Direct La bor/S ta nda rd $ 4 2,24 0 ta rget Opportunity cost 6 24 ,000 312,000 2. Ca lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would result in the sa me tota l contribution ma rgin a s pla nned for the first qua rter of 20x1. Direct Ma teria l Direct la bor Ma nufa cturing OH Va ria ble OH costs ma rk up a t 50% 7578 00 Bottler/S pecia l S ta nda rd T ota l 757,8 00 14 ,4 00 505,200 10,200 252,6 00 S a les Cost of Goods S old Gross profit 4 3,200 250*18 250*10.8 0 116 6 4 00/18 000*250 Monthly $ 3,000 $ 4 ,500 $ 2,700 $ 1,6 20 $ 11,8 20 15,000*3=4 5,000 Ca pa city hours 12,000*3=36 ,000 hours*10.8 0 11000*18 .00 4 7,000 4 5,000 2,000*10.8 0 2,000 8 Qua rterly $ 38 8 ,8 00 $ 19 8 ,000 $ 21,6 00 $ 7,74 0 $ 6 16 ,14 0 $ 308 ,070 $ 9 24 ,210 Qt cost Unit Cost 9 ,000 13,500 8 ,100 4 ,8 6 0 35,4 6 0 $ 6 2.50 notes: $ 9 3.75 4 8*3 is 14 4 $ 56 .25 24 6 .25 *14 4 $ 33.75 $ 24 6 .25 Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t would lcula te the minimum bid Ba ir would be willing to submit on the Lya n equipment tha t 2. 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