Question
Kathy Shorts, president of Oliver Company, was concerned with the trend in sales and profitability. The company had been losing customers at an alarming rate.
Kathy Shorts, president of Oliver Company, was concerned with the trend in sales and profitability. The company had been losing customers at an alarming rate. Furthermore, the company was barely breaking even. Investigation revealed that poor quality was at the root of the problem. At the end of 2015, Kathy decided to begin a quality improvement program. As a first step, she identified the following costs in the accounting records as quality related:
2015 | |
Sales (588,000 units @ $100) | $58,800,000 |
Retesting | 1,470,000 |
Rework | 2,410,800 |
Vendor certification | 588,000 |
Consumer complaints | 1,176,000 |
Warranty | 2,116,800 |
Test labor | 1,587,600 |
Inspection labor | 1,764,000 |
Design reviews | 117,600
|
. Calculate the relative distribution percentages for each quality cost category. Round percentages to one decimal place if rounding is required. For example, 5.789% would be entered as "5.8".
Prevention | % | |
Appraisal | % | |
Internal failure | % | |
External failure | % |
Using the Taguchi loss function, an average loss per unit is computed to be $14 per unit. What are the hidden costs of external failure?
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started