Question
One unit of A is made of two units of B and one unit of C. B is made of three units of D and
One unit of A is made of two units of B and one unit of C. B is made of three units of D and one unit of F. C is composed of three units of B, one unit of D, and four units of E. D is made of one unit of E. Item C has a lead time of one week; Items A, B, E, and F have two-week lead times; and Item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for Items C, E, and F; lots of size 25, 50, and 185 are used for Items A, B, and D, respectively. Items A, B, D, and E have on-hand (beginning) inventories of 5, 10, 140, and 120, respectively; all other items have zero beginning inventories. We are scheduled to receive 10 units of A in Week 3, 20 units of B in Week 7, 50 units of F in Week 5, and 65 units of E in Week 2; there are no other scheduled receipts. If 20 units of A are required in Week 10, use the low-level-coded bill-of-materials (product structure tree) to find the necessary planned order releases for all components. (Leave the cells blank, whenever zero (0) is required.) Please use Excel spreadsheet:
on hand | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | ||
a | gross requirements | |||||||||||
oh:5 | scheduled receipts | |||||||||||
lt:2 | projected on hand | |||||||||||
ss:0 | net requirements | |||||||||||
q:25 | planned order receipts | |||||||||||
planned order releases | ||||||||||||
on hand | ||||||||||||
c | gross requirements | |||||||||||
oh:0 | scheduled receipts | |||||||||||
lt:1 | projected on hand | |||||||||||
ss:0 | net requirements | |||||||||||
q:l4l | planned order receipts | |||||||||||
planned order releases | ||||||||||||
on hand | ||||||||||||
b | gross requirements | |||||||||||
oh: 10 | scheduled receipts | |||||||||||
lt: 2 | projected on hand | |||||||||||
ss: 0 | net requirements | |||||||||||
q: 50 | planned order receipts | |||||||||||
planned order releases | ||||||||||||
on hand | ||||||||||||
d | gross requirements | |||||||||||
oh: 140 | scheduled receipts | |||||||||||
lt: 3 | projected on hand | |||||||||||
ss: 0 | net requirements | |||||||||||
q: 185 | planned order receipts | |||||||||||
planned order releases | ||||||||||||
on hand | ||||||||||||
f | gross requirements | |||||||||||
oh: 0 | scheduled receipts | |||||||||||
lt: 2 | projected on hand | |||||||||||
ss: 0 | net requirements | |||||||||||
q: l4l | planned order receipts | |||||||||||
planned order releases | ||||||||||||
on hand | ||||||||||||
e | gross requirements | |||||||||||
oh: 120 | scheduled receipts | |||||||||||
lt: 2 | projected on hand | |||||||||||
ss: 0 | net requirements | |||||||||||
q: l4l | planned order receipts | |||||||||||
planned order releases |
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