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Kitchen Supply, Inc. (KSI), manufactures three types of flatware: institutional, standard, and silver. It applies all indirect costs according to a predetermined rate based on

Kitchen Supply, Inc. (KSI), manufactures three types of flatware: institutional, standard, and silver. It applies all indirect costs according to a predetermined rate based on direct labor-hours. A consultant recently suggested that the company switch to an activity-based costing system and prepared the following cost estimates for year 2 for the recommended cost drivers.

Activity Recommended Cost Driver Estimated Cost Estimated Cost Driver Activity
Processing orders Number of orders $ 36,750 175 orders
Setting up production Number of production runs 180,000 100 runs
Handling materials Pounds of materials used 260,000 130,000 pounds
Machine depreciation and maintenance Machine-hours 286,000 13,000 hours
Performing quality control Number of inspections 52,000 40 inspections
Packing Number of units 122,500 490,000 units
Total estimated cost $ 937,250

In addition, management estimated 7,400 direct labor-hours for year 2.

Assume that the following cost driver volumes occurred in January, year 2:

Institutional Standard Silver
Number of units produced 62,000 23,000 11,000
Direct materials costs $ 36,000 $ 27,000 $ 12,000
Direct labor-hours 460 470 560
Number of orders 12 9 7
Number of production runs 4 3 6
Pounds of material 13,000 5,000 2,900
Machine-hours 590 160 90
Number of inspections 3 2 3
Units shipped 62,000 23,000 11,000

Actual labor costs were $16 per hour.

Required:

a. (1) Compute a predetermined overhead rate for year 2 for each cost driver using the estimated costs and estimated cost driver units prepared by the consultant. (Round your answers to 2 decimal places.)

Activity Rate
Processing orders per order
Setting up production per run
Handling materials per pound
Using machines per machine hour
Performing quality control per inspection
Packing per unit

(2) Compute a predetermined rate for year 2 using direct labor-hours as the allocation base. (Round your answer to 2 decimal places.)

Predetermined rate per direct labor-hour

b. Compute the production costs for each product for January using direct labor-hours as the allocation base and the predetermined rate computed in requirement a(2). (Do not round intermediate calculations.)

Account Institutional Standard Silver Total
Direct Materials $36,000 $27,000 $12,000 $75000
Direct Labor
Indirect Costs
Total Costs

c. Compute the production costs for each product for January using the cost drivers recommended by the consultant and the predetermined rates computed in requirement a. (Note: Do not assume that total overhead applied to products in January will be the same for activity-based costing as it was for the labor-hour-based allocation.) (Do not round intermediate calculations.)

Account Institutional Standard Silver Total
Direct Materials $36,000 $27,000 $12,000 $75,000
Direct Labor
Indirect Costs
Processing orders
Setting up production
Handling materials
Using machines
Performing quality control
Packing
Total Cost

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